Machine Tools, Robots, and Automation Equipment Setup
Experience and Production Technology Gained from Our Own Mass Production Business
Our sales and technical staff, who have gained experience in production technology through mass production
operations, listen to customer needs and offer solutions. We provide full know-how in automation, labor-saving,
quality stabilization, and efficiency improvement, including robots, tools, poka-yoke systems, and energy-saving
equipment.
Total Setup
Ihara Manufacturing offers a total setup service for machine tools and related equipment (automation,
transportation, and inspection equipment) based on our extensive experience and expertise. From design,
procurement, assembly, to on-site installation, we provide one-stop solutions, adjusting everything to the
point where the customer simply needs to press the start button. This service helps reduce the burden of
managing and coordinating multiple suppliers, leading to significant cost savings for our customers.
We can solve the following issues:
- Lack of personnel to set up a new production line
- Unstable product quality
- Imbalanced production lines
- Difficulty in finding specific methods for energy-saving or efficiency improvements
- Rising maintenance costs due to aging equipment
- Need for flexible production lines to handle product diversification
Services Offered
We provide effective solutions to adapt to market changes and demands in your factory and production lines.
1. Design and Manufacturing of Machine Tools and Production Lines
We offer customized solutions tailored to customer needs.
Customization Options
Additional Spindle Unit
Runout Detection Device
Oil Mist Installation
2. Assembly Equipment and Inspection Devices
We provide various equipment for assembly, such as parts pressing, as well as inspection devices for pressure
leak tests and visual inspection.
Assembly/inspection equipment
Image inspection device
Solution Examples
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Automated Machining Center Line
Customer Challeng
In response to producing over 100,000 units per month, the customer wanted to reduce costs by
introducing an automated line for cutting, washing, and inspection processes.Service Provided
We designed and manufactured the necessary equipment, including machining centers, gantries,
specialized washing and drying machines, and inspection machines, which helped reduce labor. -
Deburring Robot
Customer Challenge
The deburring process within the line was a bottleneck, hindering productivity. There were also
inconsistencies in the finish depending on the operator’s skill level.Service Provided
Introducing robots eliminated the bottleneck and ensured uniform finishing accuracy.
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Transport Multi-Axis Robot
Customer Challenge
The customer needed to transport heavy workpieces that multi-joint robots couldn’t handle.
Additionally, they required equipment durable enough for long-term use, as the product lifecycle
was long.Service Provided
We synchronized two SCARA robots to implement the transportation process for heavy workpieces.
Process Flow
Inquiries and Consultation
Ihara Manufacturing contributes to automation not only in the automotive industry but also in sectors such as
glass substrates, chemicals, and medical fields. Please feel free to consult with us for your automation
needs.